Hybrid Additive-Manufactured Stamping Die (Laser-Clad Functional Surfaces)

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Product Description

📋 Basic Information
Model NO.
Customized Products
Material
High-Speed Steel
Processing Method
Punching and Shearing Mould
Technics
Forming Die
Manufacturing
Automation Technology
Mold Cavity
CNC Milling
Cycle Time
15 Seconds Each
Packaging
Wooden Box (Fumigation-Free)
Tolerance
±0.01mm
Capacity
1,000,000 Units/Year
⚙️ Product Description
Hybrid Additive-Manufactured Stamping Die

Product Name: Hybrid Additive-Manufactured Stamping Die (Laser-Clad Functional Surfaces)

Category: Metal parts

Our expertise lies in designing and manufacturing high-performance stamping dies for automotive HVAC components, including evaporators, condensers, and heat exchanger side panels. Utilizing multi-stage progressive dies (≥3 stations), the tooling processes sheets from 0.15mm to 3mm thickness, compatible with 420 stainless steel, AL6061 alloys, and copper-nickel composites.

Key features integrate pneumatic ejection systems (1.5MPa pressure), multi-angle clamping units, and AI-driven wear monitoring to maintain ±0.01mm tolerance with a 15-second cycle time. Critical components like 7CrSiMnMoV punches undergo flame quenching (HRC 62-64) and cryogenic treatment with liquid nitrogen for durability under 2000MPa loads. The dies support hybrid processes such as precision trimming, compound bending, and dry stamping, enabling mass production of legacy parts and next-gen applications like EV battery coolant plates.

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Welcome to our premier facility, a leader in high-tech manufacturing, specializing in precision stamping molds tailored for automotive heat exchange systems. Our forte extends to innovative stamping automation equipment and high-precision stamping products. With an elite engineering and technical team, we craft cutting-edge molds from design to execution.

Our products boast certifications such as ISO9001, ISO14001, and IATF16949, covering automotive air conditioning systems, new energy battery thermal management, and much more. We are committed to championing a culture of 'dedication, excellence, innovation, and pragmatism', delivering top-tier molds and stamping parts to clients worldwide.

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📜 Certificates and Honors
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📦 Packaging & Shipping
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👥 Exhibition & Team
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🕒 Shipping Lead Time
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Frequently Asked Questions
1. What materials can be processed with these stamping dies?
Our dies are compatible with a wide range of materials including 420 stainless steel, AL6061 aluminum alloys, copper-nickel composites, and standard sheets from 0.15mm to 3mm thickness.
2. What is the precision tolerance of your tooling?
We utilize AI-driven wear monitoring and high-precision CNC milling to maintain a consistent tolerance of ±0.01mm across mass production cycles.
3. What international certifications do your products hold?
Our manufacturing processes and facilities are fully certified under IATF 16949, ISO 9001, and ISO 14001 standards, ensuring global quality compliance.
4. How do you ensure the durability of the punches?
Critical components like 7CrSiMnMoV punches undergo rigorous flame quenching (HRC 62-64) and cryogenic treatment with liquid nitrogen to withstand loads up to 2000MPa.
5. What is the typical production cycle time for these dies?
The tooling is designed for high-efficiency automation, achieving a standard cycle time of approximately 15 seconds per part.
6. How are the molds protected during international shipping?
All molds are securely packaged in fumigation-free wooden boxes to prevent damage and ensure they meet international import regulations.

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