Car Aluminum Radiator Making Machines for Automotive Radiator Manufacturing Plant

Customization: Available
After-sales Service: Available
Warranty: One Year

Product Description

Basic Specifications
Model NO.
ZPJ-800L
Radiator Core Length
350-850mm
Radiator Core Width
150~680mm
Radiator Core Thickness
16~48mm
Diagonal Length Error
+/-1.0mm
Core Height Error
+/-1.0mm
Core Width Error
+/-1.5mm
Production Speed
40 Cores/Hr
Die Changing Speed
< 30min
Specification
2200x1800x1750mm
Production Capacity
100 Sets/Year
Origin
China
Car Aluminum Radiator Production Line

Aluminum radiators are becoming increasingly popular compared to copper/brass alternatives. We provide complete manufacturing solutions for automotive aluminum radiators, covering the entire process from A to Z.

No. Machine Name Function / Remarks
1JG23-45A Punching PressMaking side plates & header plates
2YHD-200 Hydraulic PressMaking side plates & header plates
3Punching DiesBased on specific drawings
4Ultrasonic Cleaning MachineCleaning side and header plates
5High Frequency Welding MachineFor aluminum flat pipes
6Aluminum Fin Rolling MachineStandard speed production
7Fin Rolling DieCustomized to fin drawing
8Semi-automatic Core BuilderModel PZPJ-850ST
9Core Assembling ToolingsAssembly support
10Continuous Brazing Oven (10m)Belt width based on max core width
11Nitrogen Gas Tank15m³ capacity
12Core Leakage Tester (Dry-type)Quality control testing
13Plastic Tank Clinching MachinePneumatic or servo type
1. Aluminum Fin Rolling Machine
Fin Rolling Machine
MaterialAluminum alloy foil (AA4343/AA3003/AA4343)
Foil Thickness0.04~0.30mm
Fin HeightBased on rolling tool (Tolerance: +0.03mm, -0.01mm)
Fin Width8~200mm
Fin Pitch1.6~5.0mm
Rolling Speed1000-4000 corrugations/min
Tooling Life250-350 million corrugations
2. Radiator Core Builder

Available in various configurations: servo/pneumatic header plate insertion, manual/dispenser tube application, and options for single to four-row cores.

Core Builder
Header Plate Distance350-850mm
Side Plate Distance150-750mm
Core Thickness16~48mm
Production CycleLess than 60s per core
Machine Dimension2100 x 1800 x 1750mm
3. Continuous Brazing Oven

Detailed configuration is customized based on your specific radiator core size and desired daily productivity requirements.

Brazing Oven
4. Clinching Machine (Tank Crimping)

Features semi-automatic and full-automatic models. The full-automatic version crimps all four edges in one cycle for maximum efficiency.

Clinching Machine
Suitable Core Width450-1100mm
Header Plate Length200-1100mm
Clinching Speed1-20 times per minute
Tool ChangeoverLess than 10 minutes
PrecisionDeformation less than 0.5mm
5. Leakage Tester
Leakage Tester
  • Testing Pressure: 50~400KPa range.
  • High Precision: Measurable leakage ≤1pa/s.
  • Efficiency: Double-station testing with one-key automatic operation.
  • Data Memory: Large storage for up to 100,000 testing units.
Production Gallery
Radiator Production 1
Radiator Production 2
Radiator Production 3
Frequently Asked Questions
What is the production speed of the ZPJ-800L core builder?
The machine can produce approximately 40 cores per hour, with a machine running cycle of less than 40 seconds.
What range of core sizes can these machines handle?
The system is suitable for radiator core lengths between 350-850mm, widths from 150-680mm, and thicknesses from 16-48mm.
How precise is the core building process?
The core builder offers high precision with a diagonal length error and height error of only +/-1.0mm, and a width error of +/-1.5mm.
How long does it take to switch production between different models?
The main die changing speed for the core builder is less than 30 minutes, and the clinching machine tool changeover takes less than 10 minutes.
What are the key features of the leakage tester?
It uses a dry-type testing method with a pressure range of 50-400KPa, double-station operation for efficiency, and high precision (≤1pa/s).
Can you provide a complete production line?
Yes, we provide a full range of machines from A to Z, including punching presses, fin rolling machines, core builders, brazing ovens, and leakage testers.

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