Full Automatic Car Radiator Radiator Tank Clinching Machine for Crimping Tank to Header Plate

Customization: Available
After-sales Service: Available
Warranty: One Year

Product Description

Basic Specifications

Model NO. YZJ-120B
Radiator Core Width 450-1000mm
Header Plate Length 200-1000mm
Header Plate Width 30-140mm
Servo Motor Power 0.75kw X 2
Clinching Speed 1-20 Times / Min
Machine Weight About 3200kg
Dimensions 2300 x 2200 x 1700mm
Production Capacity 10 Sets / Month

Product Description

Full-automatic Car Radiator Plastic Water Chamber Clinching Machine

This full-automatic radiator plastic water chamber clinching machine is our state-of-the-art design for crimping plastic water tank with header plate of radiator. This machine has only one working station, both two long edges and two short edges of header plates will be clinched in one cycle automatically. This machine processes high automation, suitable for most type of existing water tanks.

Main Features

  • PLC control, HMI operation, servo driven, automatic clinching.
  • Automatic leaving gap for tank mouth, idle stroke quick moving, suitable for various radiator tank clinching.
  • Technological parameters can be preset and displayed on HMI.
  • Quick and easy changing clinching tool for other size tanks.
  • Many units radiator tank parameters can be saved and recalled.
  • Both auto and manual control methods available for working and sampling/testing.
  • Safety measures: alarming lamp, actions interlock, safety grating ruler.
  • HMI real-time display of working conditions.

Technical Data

Item Data
Suitable core width450-1000mm
Suitable header plate width30-140mm
Suitable header plate length200-1000mm
Clinching pitchAdjustable, default 10mm
Clinch speed1-20 times per minute
Deformation after clinchingLess than 0.5mm
Tool changeover timeLess than 10min
Servo motor power0.75kW x 2
Air source0.6MPa, 0.01m3/min
Machine dimensionAbout 2300 x 2200 x 1700mm
Machine weightAbout 3200kg

Main Configuration

  • PLC & HMI: Delta
  • Servo motor & driver: Delta
  • Contactor and circuit breaker: Schneider
  • Approaching switch: Omron
  • Linear guide and ball screw: TBI
  • Pneumatic cylinders, valves and filters: AIRTAC

Frequently Asked Questions

What types of radiators is this clinching machine suitable for?
This machine is designed for most existing car radiator water tanks, specifically for crimping plastic water tanks onto radiator header plates.
How long does it take to change tools for different tank sizes?
The tool changeover process is quick and efficient, typically taking less than 10 minutes to adjust for a different size tank.
Can the machine handle different header plate dimensions?
Yes, it accommodates header plate lengths from 200-1000mm and widths from 30-140mm, making it highly versatile.
What control systems are used in this machine?
The machine utilizes a high-performance PLC control system with an HMI (Human-Machine Interface) and servo motor drive for precise and automated operation.
Is there a manual mode for testing new samples?
Yes, the machine features both automatic and manual control methods. The manual method is specifically designed for sampling and testing procedures.
What safety features are integrated into the machine?
Safety is ensured through multiple measures, including an alarming lamp, action interlocks, and a safety grating ruler to protect operators during operation.

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