Automatic Machines for Manufacturing Aluminum Car Automotive Radiators

Customization: Available
After-sales Service: Available
Warranty: One Year

Product Description

📋 Basic Specifications
Model NO.
ZPJ-800L
Radiator Core Length
350-850mm
Radiator Core Width
150-680mm
Radiator Core Thickness
16-48mm
Diagonal Length Error
+/-1.0mm
Production Speed
40 Cores/Hr
Die Changing Speed
< 30min
Production Capacity
100 Sets/Year

Machines for Manufacturing Aluminum Car Radiators

Aluminum radiators are becoming increasingly popular compared to traditional copper or brass alternatives. We provide complete manufacturing solutions for aluminum radiators from A to Z.

No. Machine Name Remarks / Function
1JG23-45A punching pressSide plates & header plates
2YHD-200 hydraulic pressSide plates & header plates
3Punching DiesBased on drawings
4Ultrasonic cleaning machineCleaning plates
5HF Welding MachineFor flat aluminum tubes
6Aluminum fin rolling machineNormal speed production
7Fin rolling dieBased on fin design
8Semi-automatic core builderModel: PZPJ-850ST
9Core assembling toolingsCustomized
10Continuous brazing oven10m Length
11Nitrogen gas tank15m³ capacity
12Core leakage testerDry-type testing
13Plastic chamber clinching machinePneumatic or servo type
⚙️ 1. Fin Rolling Machine
Fin Rolling Machine
Foil MaterialAluminum alloy AA4343/AA3003/AA4343
Foil Thickness0.04 - 0.30mm
Fin Height Tolerance+0.03mm, - 0.01mm
Fin Width Range8 - 200mm
Rolling Speed1000-4000 corrugations/min
Motor Power5kW
🏗️ 2. Core Builder

Available in various configurations including servo/pneumatic systems for inserting header plates and compressing cores. Supports single, double, or four-row tube application.

Core Builder
Header Plate Distance350 - 850mm
Side Plate Distance150 - 750mm
Running CycleLess than 40s
Die Changing SpeedLess than 30 minutes
🔥 3. Continuous Brazing Oven & 4. Clinching Machine
Brazing Oven

Continuous Brazing Oven

Clinching Machine

Clinching Machine

The clinching machine is available in semi-automatic and full automatic models. Full automatic units can crimp all four edges in a single cycle for high efficiency.

🔍 5. Leakage Tester
Leakage Tester
  • Testing pressure range: 50~400KPa.
  • High precision: measurable leakage ≤1pa/s.
  • Large Memory: Stores up to 100,000 testing units.
  • One-key automatic operation.
📸 Process Overview
Process 1
Process 2
Process 3
Frequently Asked Questions
What is the production capacity of the ZPJ-800L core builder?
The machine can produce approximately 40 radiator cores per hour, with a running cycle of less than 40 seconds per core.
What thickness of radiator cores can this machinery handle?
The equipment is suitable for radiator core thicknesses ranging from 16mm to 48mm (Double Row).
How long does it take to change the main die on the core builder?
The main die can be changed efficiently in less than 30 minutes, allowing for quick transitions between different radiator models.
What is the testing precision of the leakage tester?
The tester offers very high precision with measurable leakage rates of less than or equal to 1pa/s.
Can the fin rolling machine work with different foil materials?
Yes, it is compatible with aluminum alloy foil (such as AA4343/AA3003) and single foil, with thicknesses between 0.04 and 0.30mm.
What are the power and air requirements for the fin rolling machine?
The machine requires a 5kW motor power source and a compressed air source of 0.6MPa.

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