Automatic Car Radiator Water Tank Crimping Machine for Clinching Tank and Header Plate Together

Customization: Available
After-sales Service: Available
Warranty: One Year

Product Description

Basic Information
Model NO.YZJ-120A
Suitable Radiator Core Width450-1000mm
Suitable Header Plate Length20-1000mm
Suitable Header Plate Width30-120mm
Servo Motor Power0.75kw X 2
Clinching Speed1-20 Times Per Minute
Machine WeightAbout 3200kg
Specification2300 x 2200 x 1700mm
OriginChina
Production Capacity10 Sets Per Month
Product Description

This semi-automatic radiator tank crimping machine is a state-of-the-art design for crimping plastic water tanks with radiator header plates. It features two working stations: after finishing the long edge on the main station, the workpiece is manually moved to the auxiliary station for the short edge. This machine offers high automation and is compatible with most existing water tank types.

Main Features
PLC control, HMI operation, and servo-driven automatic crimping.
Automatic gap leaving for tank mouths with quick idle strokes.
Technical parameters can be preset and saved for multiple radiator units.
Quick and easy tool change for different tank sizes (under 10 minutes).
Dual control methods: Auto for production and Manual for sampling/testing.
Comprehensive safety: Alarming lamps, action interlocks, and safety grating rulers.
Technical Data
ItemData
Suitable Core Width450-1000mm
Suitable Header Plate Width30-120mm
Suitable Header Plate Length20-1000mm
Clinching PitchAdjustable, default 10mm
Clinch Speed1-20 times per minute
Deformation after ClinchingLess than 0.5mm
Tool Changeover TimeLess than 10min
Servo Motor Power0.75kW x 2
Air Source0.6MPa, 0.01m³/min
Machine DimensionAbout 2300 x 2200 x 1700mm
Main Configuration
PLC & HMI: Delta from Taiwan
Servo Motor & Driver: Delta from Taiwan
Contactor & Breaker: Schneider
Approaching Switch: Omron from Japan
Linear Guide & Ball Screw: TBI from Taiwan
Pneumatic System: AIRTAC from Taiwan
Product Gallery
Frequently Asked Questions
Q1: What range of radiator sizes can the YZJ-120A process? It supports core widths from 450mm to 1000mm and header plate lengths from 20mm to 1000mm.
Q2: How does the dual-station system work? The main station handles the crimping of the long edges automatically. After this, the operator manually moves the radiator to the auxiliary station to finish the short edges.
Q3: Is the machine easy to reconfigure for different models? Yes, the crimping tools can be changed in less than 10 minutes, and the PLC can save multiple unit parameters for quick recall.
Q4: What are the key safety features integrated into the machine? The machine includes alarming lamps, safety grating rulers, and action interlocks to ensure operator safety during operation.
Q5: What brand of control systems does the machine use? The machine is equipped with high-quality PLC, HMI, and Servo systems from Delta (Taiwan).
Q6: What is the maximum production speed? The clinching speed is adjustable between 1 and 20 times per minute, depending on the specific tank requirements.

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